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RFID: Ready for intelligent decisions

Regardless of which raw materials or industrial goods you procure, produce and ship — seamless identification with RFID provides you with decision-relevant information in real time.

RFID, Track and Trace

RFID: Sustainable time and cost optimization of production logistics

What do reliable delivery times, error-free production and agile production up to batch size 1 have in common? They all require end-to-end process transparency based on RFID data. Outdated processes, complex structures, and high cost pressures pose the same challenge to companies in the manufacturing and logistics industries: to remain competitive, they need to make quick decisions based on real-time information.

But how can decision-relevant information be generated?

RFID systems bridge the gap between the physical production world and IT-based MES and ERP systems. By linking the objects with the data of the IT systems, RFID systems generate the necessary transparency for lean processes and digitalized supply chains. The aggregated information, for example about times, locations, users or completed process steps, enables smart functions such as automatic production and ordering processes, identification of sources of error and timely prediction of any bottlenecks. RFID information enables your systems and decision makers to draw the right conclusions. This increases your efficiency and increases resilience to seemingly unpredictable events. RFID – Ready for Intelligent Decisions.

Why RFID systems from TURCK?

TURCK customers benefit from the specific experience of our RFID turnkey solution partner TURCK Vilant Systems, which has been offering turnkey RFID solutions including its own middleware and ERP integration for 20 years and has implemented them in well over 1000 installations worldwide. Together with TURCK's many years of experience with RFID for production control, we offer complete solutions that map the entire supply and production chain – from suppliers to production and delivery.

Connect four: Take advantage of our experience in all four segments of production logistics

Material tracking

  • Materials receipt and management are automated
  • Stock changes are recorded and automatically offset through ordering processes, preventing stock shortages.
  • Efficient warehouse management and production planning based on reliable materials stock data in ERP and warehouse management systems (WMS)
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Production tracking

  • Correct production conditions and quality plus the flow of materials are monitored and ensured by tool identification on the machine
  • Secured material allocation guarantees high product quality and eliminates waste
  • Production control: Production steps are checked or triggered automatically
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Warehouse management

  • Products, trays, skids, workpiece carriers and reusable containers are uniquely marked and identified
  • Minimized storage costs and procurement times thanks to transparent information on all storage locations
  • Routes and positions of goods and products can be traced without gaps
  • Picking and shipping processes are transparently tracked
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Picking and shipping

  • Robots or RFID-equipped industrial vehicles pick items automatically
  • The content of each shipment is checked using the digital picking list
  • Fewer complaints due to incorrectly picked or incorrectly delivered goods
  • Better utilization of logistics units and optimized route planning thanks to a reliable database
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How to turn objects into smart objects

RFID connects physical objects to data sets and IT systems. No matter what kind of object you want to link to your individual system landscape, we create the connection.

Key technology for digitalization
IIoT, the Industrial Internet of Things, requires the use of intelligent industrial components that allow physical objects in production logistics to be present over the Internet. Regardless of whether these are containers with raw materials, components, preliminary products or finished products — equipped with RFID tags, all components can communicate with each other as smart objects in the network. This makes RFID a key technology of the IIoT. 

Information generation in a suitable context
The information of each Smart Object is obtained via strategically placed reading points. Depending on the application, they are forwarded directly to higher-level systems such as an ERP, or they are transferred via an interface to the PLC or the Turck Vilant Middleware. In this way, Turck's system solution brings the data of the Smart Objects to the level of enterprise applications and plant automation systems. Here, relevant information for your processes and decisions is generated in a suitable context.

What are the advantages of RFID?

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More efficient processes

  • Complex manual work steps and errors are minimized
  • Flow of goods is consistently identified and tracked
  • Multiple tags can be detected at the same time
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Improved quality control

  • Exclude errors, such as when changing tools or feeding through materials
  • Full transparency in the supply chain due to the clear allocation of goods
  • Tamper protection via individual coding
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Future-proof investment

  • Complete system solution from TURCK; can be extended at any time
  • All RFID technology and data processing are based on global standards
  • Combination of HF and UHF recording for complex or changed requirements

More solutions with RFID tracking

See how users benefit from the use of RFID in production logistics in the application examples: practical and clear.